Oil pan bolts 24 nm, 215 in.lbs.
Oil pan drain plug 34 nm, 25 ft.lbs.
Oil pump mounting bolts 41 nm, 30 ft.lbs.
Oil pump cover bolts 11, 95 in.lbs
Rear insulator to bracket 68 nm, 50 ft.lbs.
Use the index to find what you need quickly
See the video of how to rebuild an NV5600. Step by step complete rebuild.
Exhaust manifold to cylinder head bolts/nuts 34 nm, 25 ft.lbs
Flywheel bolts 75 nm, 55 ft.lbs
Front insulator-through bolts 95 nm, 70 ft.lbs.

Front insulator support bracket (4wd)
stud nut 41nm, 30 ft.lbs.
Through bolt/nut 102 nm, 75 ft.lbs.

Front insulator to block bolts (2wd) 95 nm, 70 ft.lbs.
Rear insulator to crossmember support bracket nut (2wd)
41 nm, 30 ft.lbs.
Rear insulator to crossmember nuts (4wd)
68 nm, 50 ft.lbs.
Rear insulator to transmission bolts (4wd) 68 nm, 50 ft.lbs.
Rear insulator bracket bolts (4wd automatic) 68 nm, 50 ft.lbs
Rear support bracket to crossmember flange nuts
41 nm, 30 ft.lbs.
Flywheel or convert drive plate 137 nm, 101 ft.lbs.
Rear seal retainer bolts 9 nm, 80 in.lbs.
Flywheel housing 60 nm, 44 ft.lbs.
Crankshaft damper bolts 125 nm, 92 ft.lbs.
Oil pressure sensor 16 nm, 144 in.lbs
Exhaust manifold bolts 43nm, 32 ft.lbs.
Gear housing cover 24nm, 18 ft.lbs.
Injector clamp hold down bolts 10nm, 89 in.lbs.

Intake valve desired lash 0.254 mm, 0.010 in.
Exhaust valve desired lash 0.508mm, 0.020in.

Valve lash limit, if valve lash falls with in no adjustment
necessary
Intake min. 0.152 mm, 0.006 in.
Intake max.
0.381 mm, 0.015 in.
Exhaust min. 0.381 mm, 0.015 in.
Exhaust max. 0.762 mm, 0.030 in.

Fan support hub 24 nm, 18 ft.lbs.
Crankshaft main bearing bolts 176 nm, 130 ft.lbs.
Front gear cover 24 nm, 18 ft.lbs.
Crankshaft damper 125 nm, 92 ft.lbs.
Oli pressure regulator plug 80 nm, 60 ft.lbs.
Oil pressure sender switch 16 nm, 12 ft.lbs.
Oil pump bolts
   Step 1-Tighten to 8 N·m (71 in. lbs.) torque.
   Step 2-Tighten to 24 N·m (18 ft. lbs.) torque.
Oil suction tube (flange) bolts 24 nm, 18 ft.lbs.
Oil suction tube (brace) bolts 24 nm, 18 ft.lbs.
Rocker arm pedestal bolts 36 nm, 27 ft.lbs.
Engine mount through bolts 85 nm, 65 ft.lbs.
Engine mount to block bolts 149 nm, 110 ft.lbs.
Transmission oil cooler to motor mount 47 nm, 35 ft.lbs
Ground cable to block 77 nm, 57 ft.lbs.
Exhaust to turbocharger elbow 34 nm, 25 ft.lbs.
Intake cover to head 24 nm, 18 ft.lbs.
Injection pump banjo bolts 24 nm, 18 ft.lbs.
Intake grid heater and air inlet housing 24 nm, 18 ft..lbs.
APPS assembly to cylinder head bracket 12 nm, 105 in.lbs.
Alternator upper bracket 41 nm, 31 ft.lbs.
Exhaust manifold turbocharger assembly 43 nm, 32 ft.lbs.
Rod caps and bolts to connecting rod, tighten evenly in 3 steps

          step 1 35 nm, 26 ft.lbs.
          step 2 70 nm, 51 ft.lbs.
          step 3 100 nm, 73 ft.lbs.

Cylinder head bolts
step 1 80 nm, 59 ft.lbs.
step 2 105 nm, 77 ft.lbs.
step 3 verify 105 nm, 77 ft.lbs.
step 4 rotate all bolts 1/4 turn

Cylinder head cover bolts 24 nm, 18 in.lbs.
Fuel delivery lines (high pressure)
at pump 24 nm, 18 ft.lbs.
at cylinder head 38 nm, 28 ft.lbs.
Fuel drain line banjo (rear of head) 24 nm, 18 ft.lbs.
Oil pan bolts 24 nm,18 ft.lbs.
Oil pan drain plug 60 nm, 44 ft.lbs.
   5.9 Diesel Engine
Oil pan
1/4 - 20 bolts 11 nm, 96 in.lbs.
5/16 - 18 bolts 16 nm, 144 in.lbs.
stud bolts 16 nm, 144 in.lbs.
drain plug 34 nm, 25 ft.lbs.
Oil pan pick up tube bolts 16 nm, 144in.lbs.
Oil pump attaching bolts 41 nm, 30 ft.lbs.
Oil pump cover bolts 14 nm, 125 in.lbs.
Thermostat housing bolts 25 nm, 220in.lbs.
Throttle body nuts 11 nm, 96 in.lbs.
Transfer case to insulator mounting plate nuts 204 nm, 150 ft.lbs.
Transmission support bracket bolts 102 nm, 75 ft.lbs.
Transmission support cushion bolts 47 nm, 35 ft.lbs.
Transmission support cushion stud nuts 47 nm, 35 ft.lbs.
Water pump to chain case cover bolts 41 nm, 30 ft.lbs.
EGR valve bolts 20 nm, 174 in.lbs.
Engine support bracket insulator through bolts
68 nm, 50 ft.lbs
Engine support bracket insulator
to block bolts
47 nm, 35 ft.lbs,
Exhaust manifold to cylinder head bolts 22 nm, 16 ft.lbs.
Alternator Mounting bolt 41 nm, 16 ft.lbs.
Alternator
to intake manifold bracket bolts 41 nm, 30 ft.lbs.
Heat shield nuts 20 nm, 175 in. lbs.
Hydraulic tappet yoke 22 nm, 16 ft.lbs.
Spider bolts 54 nm, 40 ft.lbs
Intake manifold (lower) 54 nm, 40 ft.lbs.
Intake manifold (upper) 22 nm, 16 ft.lbs.
Oil filter 9 nm, 80 in.lbs + 45 degrees
Oil filter connector 46 nm, 34 ft.lbs.
Camshaft sprocket bolt 75 nm, 55 ft.lbs.
Camshaft thrust plate 22 nm, 16 ft.lbs.
Coil pack bracket bolts 61 nm, 45 ft.lbs.
Connecting rod cap bolt 61 nm,45 ft.lbs.
Main bearing bolts
Step 1 58 nm, 43 ft.lbs.
Step 2 115 nm, 85 ft.lbs.
Crankshaft pulley damper bolt 312 nm, 230 ft.lbs.
Crankshaft rear seal retainer bolts 22 nm, 16 ft.lbs.
Cylinder head bolts
Step 1 58 nm, 43 ft.lbs
Step 2 143 nm, 105 ft.lbs.
Cylinder head cover bolts 16 nm, 144 in.lbs.
Drive plate to crankshaft bolts 75 nm, 55 ft.lbs.
Drive plate to torque converter bolts 47 nm, 35 ft.lbs.
EGR tube nut 34 nm, 25 ft.lbs.
   8.0L Engine
Oil pan bolts 24 nm, 215 in.lbs.
Oil pan drain plug 34 nm, 25 ft.lbs.
Oil pump mounting bolts 41 nm, 30 ft.lbs.
Oil pump cover bolts 11, 95 in.lbs
Rear insulator to bracket 68 nm, 50 ft.lbs.
Rear support plate to transfer case bolts 41 nm, 30 ft.lbs.
Rocker arm bolts 28 nm, 21 ft.lbs.
Spark plugs 41 nm, 30 ft.lbs.
Starter motor mounting bolts 68 nm, 50 ft.lbs.
Thermostat housing bolts 25 nm, 225 in.lbs.
Throttle body bolts 23 nm, 225 ft.lbs.
Torque converter drive plate bolts 31 nm, 270 in.lbs.
Transfer case to insulator mounting plate nuts
204 nm, 150 ft.lbs.
Transmission support bracket bolts (2wd) 68 nm, 50 ft.lbs.
Vibration damper bolts 183 nm, 135 ft.lbs.
Water pump to timing chain case cover bolts 41 nm, 30 ft.lbs
Exhaust manifold to cylinder head bolts/nuts 34 nm, 25 ft.lbs
Flywheel bolts 75 nm, 55 ft.lbs
Front insulator-through bolts 95 nm, 70 ft.lbs.

Front insulator support bracket (4wd)
stud nut 41nm, 30 ft.lbs.
Through bolt/nut 102 nm, 75 ft.lbs.

Front insulator to block bolts (2wd) 95 nm, 70 ft.lbs.
Rear insulator to crossmember support bracket nut (2wd)
41 nm, 30 ft.lbs.
Rear insulator to crossmember nuts (4wd)
68 nm, 50 ft.lbs.
Rear insulator to transmission bolts (4wd) 68 nm, 50 ft.lbs.
Rear insulator bracket bolts (4wd automatic) 68 nm, 50 ft.lbs
Rear support bracket to crossmember flange nuts
41 nm, 30 ft.lbs.
Camshaft sprocket bolt 68nm, 50 ft.lbs.
Camshaft thrust plate bolts 24nm, 210 in.lbs.
Timing chain case cover bolts 41nm, 30 ft.lbs.
Connecting rod cap bolts 61 nm, 45 ft.lbs.
Main bearing cap bolts 115 nm, 85 ft.lbs.
Crankshaft pulley bolts 24 nm, 210 in.lbs.

Cylinder head bolts
Step-1 68 nm, 50 ft.lbs
Step-2 143 nm, 105 ft.lbs
Cylinder head cover bolts 11 nm, 95 in.lbs.
Engine support bracket to block (4wd) 41 nm, 30 ft.lbs.
   5.9L Engine
Oil pan bolts 24 nm, 215 in.lbs.
Oil pan drain plug 34 nm, 25 ft.lbs.
Oil pump mounting bolts 41 nm, 30 ft.lbs.
Oil pump cover bolts 11, 95 in.lbs
Rear insulator to bracket 68 nm, 50 ft.lbs.
Rear support plate to transfer case bolts 41 nm, 30 ft.lbs.
Rocker arm bolts 28 nm, 21 ft.lbs.
Spark plugs 41 nm, 30 ft.lbs.
Starter motor mounting bolts 68 nm, 50 ft.lbs.
Thermostat housing bolts 25 nm, 225 in.lbs.
Throttle body bolts 23 nm, 225 ft.lbs.
Torque converter drive plate bolts 31 nm, 270 in.lbs.
Transfer case to insulator mounting plate nuts
204 nm, 150 ft.lbs.
Transmission support bracket bolts (2wd) 68 nm, 50 ft.lbs.
Vibration damper bolts 183 nm, 135 ft.lbs.
Water pump to timing chain case cover bolts 41 nm, 30 ft.lbs
Camshaft sprocket bolt 68nm, 50 ft.lbs.
Camshaft thrust plate bolts 24nm, 210 in.lbs.
Timing chain case cover bolts 41nm, 30 ft.lbs.
Connecting rod cap bolts 61 nm, 45 ft.lbs.
Main bearing cap bolts 115 nm, 85 ft.lbs.
Crankshaft pulley bolts 24 nm, 210 in.lbs.

Cylinder head bolts
Step-1 68 nm, 50 ft.lbs
Step-2 143 nm, 105 ft.lbs

Cylinder head cover bolts 11 nm, 95 in.lbs.
Engine support bracket to block (4wd) 41 nm, 30 ft.lbs.
   5.2L Engine
Rear support plate to transfer case bolts 41 nm, 30 ft.lbs.
Rocker arm bolts 28 nm, 21 ft.lbs.
Spark plugs 41 nm, 30 ft.lbs.
Starter motor mounting bolts 68 nm, 50 ft.lbs.
Thermostat housing bolts 25 nm, 225 in.lbs.
Throttle body bolts 23 nm, 225 ft.lbs.
Torque converter drive plate bolts 31 nm, 270 in.lbs.
Transfer case to insulator mounting plate nuts
204 nm, 150 ft.lbs.
Transmission support bracket bolts (2wd) 68 nm, 50 ft.lbs.
Vibration damper bolts 183 nm, 135 ft.lbs.
Water pump to timing chain case cover bolts 41 nm, 30 ft.lbs
Exhaust manifold to cylinder head bolts/nuts 34 nm, 25 ft.lbs
Flywheel bolts 75 nm, 55 ft.lbs
Front insulator-through bolts 95 nm, 70 ft.lbs.

Front insulator support bracket (4wd)
stud nut 41nm, 30 ft.lbs.
Through bolt/nut 102 nm, 75 ft.lbs.

Front insulator to block bolts (2wd) 95 nm, 70 ft.lbs.
Rear insulator to crossmember support bracket nut (2wd)
41 nm, 30 ft.lbs.
Rear insulator to crossmember nuts (4wd)
68 nm, 50 ft.lbs.
Rear insulator to transmission bolts (4wd) 68 nm, 50 ft.lbs.
Rear insulator bracket bolts (4wd automatic) 68 nm, 50 ft.lbs
Rear support bracket to crossmember flange nuts
41 nm, 30 ft.lbs.
Camshaft sprocket bolt 68nm, 50 ft.lbs.
Camshaft thrust plate bolts 24nm, 210 in.lbs.
Timing chain case cover bolts 41nm, 30 ft.lbs.
Connecting rod cap bolts 61 nm, 45 ft.lbs.
Main bearing cap bolts 115 nm, 85 ft.lbs.
Crankshaft pulley bolts 24 nm, 210 in.lbs.

Cylinder head bolts
Step-1 68 nm, 50 ft.lbs
Step-2 143 nm, 105 ft.lbs

Cylinder head cover bolts 11 nm, 95 in.lbs.
Engine support bracket to block (4wd) 41 nm, 30 ft.lbs.
  3.9L Engine
Plug detent 16-24nm, 12-18 ft.lbs.
Diff. case bolt 17-27 nm, 15-24 ft.lbs.
Drain-fill plug 40-45nm, 30-40 ft.lbs.
Extension housing bolt 35-46 nm, 26-34 ft.lbs.
Front brg. retainer bolt 16-27 nm, 12-24 ft.lbs.
Case half bolt 35-46 nm, 26-34 ft.lbs.
Front nut yoke 122-176 nm, 90-130 ft.lbs
Oil pump screw 1.2-1.8 nm, 12-15 in.lbs.
Range lever nut 27-34 nm,20-25 ft.lbs.
Rear retainer bolt 35-46 nm, 26-34 ft.lbs.
Mounting nuts 30-41 nm, 20-30 ft.lbs.
U-joint bolts 19 nm, 17 ft.lbs.
Vacuum switch 20-34 nm, 15-25 ft.lbs.
NV241HD Transfer case
Plug detent 16-24nm, 12-18 ft.lbs.
Diff. case bolt 17-27 nm, 15-24 ft.lbs.
Drain-fill plug 40-45nm, 30-40 ft.lbs.
Extension housing bolt 35-46 nm, 26-34 ft.lbs.
Front brg. retainer bolt 16-27 nm, 12-24 ft.lbs.
Case half bolt 35-46 nm, 26-34 ft.lbs.
Front nut yoke 122-176 nm, 90-130 ft.lbs
Oil pump screw 1.2-1.8 nm, 12-15 in.lbs.
Range lever nut 27-34 nm,20-25 ft.lbs.
Rear retainer bolt 35-46 nm, 26-34 ft.lbs.
Mounting nuts 30-41 nm, 20-30 ft.lbs.
U-joint bolts 19 nm, 17 ft.lbs.
Vacuum switch 20-34 nm, 15-25 ft.lbs.
NV241LD Transfer case
Plug detent 16-24nm, 12-18 ft.lbs.
Diff. case bolt 17-27 nm, 15-24 ft.lbs.
Drain-fill plug 40-45nm, 30-40 ft.lbs.
Extension housing bolt 35-46 nm, 26-34 ft.lbs.
Front brg. retainer bolt 16-27 nm, 12-24 ft.lbs.
Case half bolt 35-46 nm, 26-34 ft.lbs.
Front nut yoke 122-176 nm, 90-130 ft.lbs
Oil pump screw 1.2-1.8 nm, 12-15 in.lbs.
Range lever nut 27-34 nm,20-25 ft.lbs.
Rear retainer bolt 35-46 nm, 26-34 ft.lbs.
Mounting nuts 30-41 nm, 20-30 ft.lbs.
U-joint bolts 19 nm, 17 ft.lbs.
Vacuum switch 20-34 nm, 15-25 ft.lbs.
NV231HD Transfer case
NV5600 Rebuild
Plug, crossover cam and detent 48 nm, 35 ft. lbs.
Bolt, input retainer 28 nm, 20 ft.lbs
Blots, 5-6 crossover bracket 28 nm, 20 ft. lbs.
Bolts, clutch housing 48 nm, 35 ft.lbs.
Bolts, extension / adapter housing 48 nm, 35 ft.lbs
Bolts, shift tower 9 nm, 7 ft.lbs
Switch, back-up lamp 28 nm, 20 ft.lbs
Bolts, PTO cover 40 nm, 30 ft.lbs.
Pivot clutch release lever 22 nm, 16 ft.lbs
Plug fill 30 nm, 22 ft.lbs.
Nut, output shaft 339 nm, 250 ft.lbs
Mainshaft and countershaft end play 0.051-0.15 mm. 0.002-0.006 in.
Reverse counter shaft end play 0.15-0.25 mm. 0.006-0.010 in.
Flywheel housing 60 nm, 44 ft.lbs.
NV5600 Transmission
Back-up switch   22-34 nm,   16-25 ft.lbs
Countershaft bearing plate bolts 19-26 nm, 14-19 ft.lbs.
Fifth gear nut 366-380 nm, 270-280 ft.lbs.
Fifth gear nut clamp bolt 13.5 nm, 10 ft.lbs
Drain and fill plug 34-47 nm, 25-35 ft. lbs.
Front bearing retainer bolts 27-34 nm, 20-25 ft. lbs.
Mainshaft bearing plate bolts 19-26 nm, 14-19 ft.lbs
PTO cover bolts 27-54 nm, 20-40 ft.lbs
Extension/adapter housing bolts 41-68 nm, 30-50 ft.lbs
Shift cover bolts 27-31 nm, 20-23 ft. lbs.
NV4500 Transmission
Clutch housing bolts  54-61 nm, 40-45 ft.lbs
Crossmember to frame bolts 61-75 nm, 44-55 ft.lbs.
Crossmember to insulator nuts 54-61 nm, 40-45 ft. lbs.
Drain / fill plug 9-27 nm, 14-20 ft.lbs.
Front to rear housing bolts 30-35 nm, 22-26 ft.lbs.
Front bearing retainer bolts 7-10 nm, 5-7 ft. lbs. 62-88 in.lbs.
Idler shaft bolts 19-25 nm, 14-18 ft.lbs.
Rear bearing retainer bolts 30-35 nm, 22-26 in.lbs.
Shift tower bolts 7-10 nm, 5-7 ft.lbs. 62-88 in.lbs
Slave cylinder nuts 23 nm, 17 ft.lbs.
Transfer case nuts 47 nm, 35 ft.lbs.
U-Joint clamp bolts 19 nm, 14 ft.lbs
NV3500 Transmission
Torque Specs Index

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